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In the generalized stress tensor notation, the tensor component are written "σij" where i and j are in {1;2;3}.
The first step is to number the sides of the cube. When the lines are parallel to a vector base , then :
σij is then the component along the i axis that applies on the j side of the cube.
This generalized notation allows an easy writing of equations of the continuum mechanics, such as the generalized Hooke's law :
the correspondance with the former notation is thus :
| x | → | 1 |
| y | → | 2 |
| z | → | 3 |
| σxx | → | σ11 |
| τxy | → | σ21 |
| τxz | → | σ31 |
| ... |
As with force, stress cannot be measured directly but is usually inferred from measurements of strain and knowledge of elastic properties of the material.
The SI unit for stress is the pascal (symbol Pa); in US Customary units, stress is expressed in pounds per square inch ( PSI). See also: Pressure (physics)
Residual stress occures in un-loaded structures for a variety of reasons. Heat from welding may cause localized expansion, which is taken up during welding by either the molten metal or the placement of parts being welded. When the finished weldment cools, some areas cool and contract more than others, leaving residual stresses. Castings may also have large residual stresses due to uneven cooling.
Another example are certian types of gun barrles, which are made with two tubes forced together. The inner tube is compressed and the outer tube streched. This has the effect of better stress distribution when the gun is fired. Parts are often heated or dunked in liquid nitrogen to aid assembly.
Press fits are the most common intentional use of residual stress. Automotive wheel studs, for example are pressed into holes on the wheel hub. The holes are smaller than the studs, requiring force to drive the studs into place. The residual stresses fasten the parts together. Nails are another example.